Equipment Overview This machine is a continuous rope‑type washing unit: 1. It features a well‑designed structure, high automation, simple operation, and reduced labor requirements. 2. The cabinet arrangement is compact, minimizing floor space. 3. Each tank has a maximum fabric capacity of 100 meters, ensuring sufficient soap‑boiling time. 4. In each unit, fabric between adjacent tanks is reciprocally rinsed by the coordinated action of lifting rollers and spray nozzles, delivering excellent cleaning performance. 5. The wash water flows sequentially from one chamber to the next, resulting in high water utilization and low water consumption. It also boasts a broad process range, fast production speeds, and strong versatility. Process Capabilities ● Continuous scouring and bleaching ● Post‑dyeing continuous rinsing ● Desizing of synthetic fibers and piece‑dyed fabrics ● Continuous enzymatic desizing and napping ● Post‑printing continuous rinsing ● Neutralization rinsing after mercerization ● Continuous fluorescent brightening ● Continuous alkali‑reduction rinsing

Keyword: Rope Type Continuous Washing Machine

 

The advantages of TruWash™ equipment that set it apart from other models on the market

1. Modular, continuous, customizable, and highly integrated—such as an all-in-one machine for acid neutralization, softening, and conditioning.

2. A specialized process delivers exceptionally high washing efficiency, with a wash frequency 8–10 times that of conventional methods.

3. The entire machine occupies a small footprint, saving 67% of space compared to conventional long‑carriage processes of the same type.

4. Energy consumption for water, electricity, and steam is low; taking water as an example, it has decreased by approximately 85% year over year.

5. Wide applicability, suitable for various fabrics and multiple processing methods; the hand feel after water washing is superior to that of flat-width water washing and dye‑vessel washing.

6. High degree of automation and reduced labor requirements; a year-over-year reduction of approximately 50%.

7. Dynamic filtration and integrated scouring process significantly enhance fabric surface smoothness.

8. With sincerity and integrity, we prioritize quality; our core electrical components are predominantly imported from Europe, and our panels are 60% thicker than comparable models.

TruWash™ leverages a unique mechanical design to deliver true reciprocating water washing with exceptional cleaning power, while ensuring that fabrics remain unobstructed and do not become slack during operation, thus guaranteeing 24-hour continuous, smooth performance. Guided by principles of sincerity and integrity, the equipment is predominantly equipped with mid-to-high‑end components sourced from Germany, Italy, and joint‑venture manufacturers.

 

 

Traditional rope-like

Taking the washing of domestic cotton knitted fabrics as an example, their processing is primarily carried out using rope‑type and overflow dyeing machines.

Tight‑stretch washing: High tension imposes significant limitations on the fabric, and the high pressure exerted by the squeezing rollers can easily cause holes and creases. The fabric is also prone to weft distortion and skewing. Single‑sided fabrics and ammonia‑treated textiles are particularly susceptible to wrinkling, while certain types may exhibit surface pilling or snagging. Moreover, multi‑cylinder washing often results in uneven coloration between the fabric’s face and reverse sides, severely compromising product quality.

The key is that each processing step requires repeated filling and draining of water, along with multiple machine stoppages, resulting in high water and steam consumption, long cycle times, and low efficiency. This approach not only overcomes the limitation of conventional knitted‑fabric washing—where operations can only be carried out in batches and in separate vats—but also boosts production efficiency and output per unit time while significantly reducing water, electricity, and steam usage.

At present, our equipment represents a mature, fully integrated, and highly stable process that has been successfully implemented in the market, enabling high-speed, long‑duration automated production without fabric misalignment or air gaps. The core component—its reciprocating rinsing system—features a fabric‑lifting roller capable of speeds up to 160 meters per minute.

 

Traditional dye vat

Each dyeing vat is equipped with a nozzle that performs a rinse‑and‑turn cycle every 2–3 minutes. For pure cotton knitted fabrics with a black colorfastness rating of 4+, achieving the desired shade typically requires 7–8 batches of dye liquor, not to mention the time‑consuming, labor‑intensive, and costly sequence of operations—such as transferring to separate vats, cooling, draining, refilling, and reheating—which significantly reduces the overall dyeing capacity of the equipment.

 

Reduce costs associated with water, steam, and electricity emissions.

Today, the government’s stringent oversight of the textile dyeing and finishing industry is plain for all to see, with emission standards set extremely tight. As a result, companies now regard energy conservation, efficiency improvement, cost reduction, and value enhancement as their top priorities.

As the stage in textile printing and dyeing that generates the largest volume of wastewater, water washing has long been a key concern for customers—particularly how to minimize its environmental impact without compromising product quality.

Jiangyin Yuefa’s TruWash multi‑functional, high‑efficiency, intelligent reciprocating rope‑type washing machine originated from the traditional dyeing vat and has evolved into a modular, continuous, and stable production process. It eliminates time‑consuming steps such as repeated water filling and draining, frequent start‑stop cycles, and heavy manual labor, while ensuring consistent process reproducibility—making it today’s leading solution.

 

Take the 4th‑level colorfastness of solid cotton knit fabric in black as an example.

At least 7–8 vats of water are required to complete the process; at a liquor ratio of 1:5, this amounts to 40 tons of water. Based on Shaoxing’s water‑treatment fee of 17 yuan per ton, the water cost comes to 680 yuan per ton of fabric.

According to actual customer production water‑consumption data, Jiangyin Yuefa’s TruWash uses 5 tons of water per ton of fabric, with a water cost of RMB 85 per ton of fabric.

That’s a full 595 yuan per ton of fabric! With a monthly output of 500 tons—equating to 6,000 tons annually—a single TruWash machine from Jiangyin Yuefa can help customers save 3.57 million yuan, and that figure accounts for water‑consumption costs alone. So when some customers ask how long it will take to recoup the investment after purchasing this equipment, we can confidently tell them: with a steady order book, the payback period is just a few months.

 

Reduce labor costs, streamline process flows, and unlock the full capacity of dyeing vats.

Whether it’s dye vats or traditional rope‑type equipment, each requires three to four workers and intensive labor: repeated filling and draining, frequent machine stoppages, and substantial water and steam consumption, all while extending production time. As a result, even with 40 vats available at home, only about 20 may actually be in use for dyeing, leading to low overall efficiency. After installing the TruWash multi‑functional, high‑efficiency, intelligent reciprocating rope‑type washing machine from Jiangyin Yuefa, the dye vats can focus solely on dyeing, while TruWash handles all subsequent washing processes. The entire system operates fully digitally and automatically, requiring just one operator to load fabric, sew seams, and unload finished pieces—saving two laborers and cutting annual costs by at least RMB 200,000.

 

Small footprint

Traditional rope‑type and flat‑bed washing machines typically exceed 40 meters in length. In contrast, Jiangyin Yuefa’s TruWash system is composed of multiple 2.8‑meter‑long modules, with standard configurations ranging from 10 to 16 meters. This design reduces the required floor space by two‑thirds, enabling more flexible process‑line configurations, enhancing facility utilization, and facilitating more efficient production scheduling.